DONGGUAN LONROY EQUIPMENT CO LTD
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Vacuum Plasma Cleaner Touch Screen Plasma Surface Cleaning System
1. Outline
Vacuum Plasma Cleaner(Plasma cleaner),the gas is separated into plasma state through the excitation power supply, and the plasma ACTS on the product surface to clean the pollutants on the product surface, so as to improve the surface activity and enhance the adhesion.Plasma cleaning is a new, environmental protection, efficient and stable surface treatment.
2. Product feature
1. Product placement fixture flexible, can adapt to irregular products
2. Horizontal electrode design can meet the requirements of soft product processing.
3. Low energy and gas consumption products.
4. Convenient way to put up and down the board
5. Vacuum system integration, small footprint
6. Reasonable plasma reaction space, so that the treatment is more uniform
7. Integrated control system design makes operation more convenient
3. Industry application
1. Mobile phone industry: TP, middle frame, back cover surface cleaning activation
2. PCB/FPC industry: hole drilling and surface cleaning, Coverlay surface coarsening and cleaning
3. Semiconductor industry: semiconductor packaging, camera module, LED packaging, BGA packaging, 4.Wire Bond pretreatment
5. Ceramics: packaging, pre-treatment of glue
6. Surface roughening etching: PI surface roughening, PPS etching, semiconductor silicon chip PN junction removal, ITO film etching
7. Plastic materials: surface activation, ABS surface activation, and other plastic material cleaning activation
8. Clean the surface before applying ITO
4. Specification of equipment
| Power system |
| radio-frequency power supply | medium-frequency power supply |
| power | 0~600W | 0~2000W | |
| frequency | 13.56MHz | 40KHz | |
|
Vacuum plant | Double-stage vane pump (oil pump) | 60m3/h | |
| vacuum line | All stainless steel piping and high strength vacuum bellows | ||
| texture | Aluminum alloy (customizable stainless steel cavity) | ||
| thickness | 25mm | ||
| leakproofness | Military grade welding seal | ||
| Cavity internal dimensions | 4450×450×500mm (width × height × depth) | ||
| Effective size of electrode plate | 420×411mm(width × depth) | ||
| Available space spacing | 22.5mm | ||
| Electrode layout | Horizontal arrangement, activity extraction | ||
| Work tray | Standard one set, material optional (aluminum, steel wire mesh) | ||
| work space | 8 layer | ||
| Gas system | flow range | 0~300SCCM | |
| Process gas path | Standard with two, can be customized | ||
| Control system | systems control | PLC | |
| delivery method | 7 inch touch screen | ||
| Other parameters | boundary dimension | 900×1750×1000mm(w×h×d) | |
| weight | 200KG | ||
| Equipment appearance color | silver gray | ||
5. Factory specifications
| Factory specifications | |
| Ac power specification | Power supply: AC380V, 50/60Hz, 5wire, 50A |
| Factory exhaust | Flow: 2.0 m³/min |
| Gas requirements for plant work | Flow: 1~10 L/min Pressure: 3~7 kg/cm² Pipe diameter: 6×4 mm Texture: PU pipe Purity: More than 99.99% |
| Factory compressed air requirements | Flow: 1~10 L/min Pressure: 3~7 kg/cm² Pipe diameter: 8×5 mm Texture: PUpipe Dew point: -40ºC under Particle>0.3μm: 10Pcs/ft³ |
6. General Requirements
| General requirements | |
| Risk identification | High pressure hazard identification |
| Service environment | temperature:15~30ºC humidity:30~70% |
| Other matters needing attention | No combustible gases, corrosive gases, explosions or reactive dust Gas cylinders need to be fixed |
| Configuration list | |||||
| Serial Number | Name | description | unit | quantity | |
| 1 | Main engine | boundary dimension:900×1750×1000mm (width × height × depth) | platform | 1 | |
| 2 | Love sincerely | Aluminum alloy vacuum chamber inside dimension 450×450×500mm (width × height × depth) | individual | 1 | |
| 3 | Excitation power supply | radio-frequency power supply | edium-frequency power supply | cover | 1 |
frequency:13.56MHz; Power 0 ~ 600 w Or 0~1000W is optional; Fully automatic vacuum capacitor matching unit | frequency:40KHz; 0~1000W; | ||||
| 4 | PLC | Siemens,S7-200 | individual | 1 | |
| 5 | Touch screen | Wei lun tong,7 inch screen,MT6071iE | individual | 1 | |
| 6 | Flowmeter | British wawick brand | individual | 2 | |
| 7 | Vacuum pump | Flyover double-stage vane pump (oil pump):60m3/h | platform | 1 | |
| 8 | Vacuum gauge | The fu kang | individual | 1 | |
| 9 | Specification | Vacuum plasma cleaning machine spv-100 operation manual | part | 1 | |
| Maintaining | |||
| Project | Examination content | Lifetime | frequency of inspection |
| Oil pump | Filter element | Hours of use 2000H | 15 days |
| Pump oil | Hours of use2000H | 15 days | |
Equipment size drawing
1. Drawings of the size of the main engine
2. Drawings of plasma cavity
Optional table
| Optional table | ||
| excitation power supply | radio-frequency power supply | medium-frequency power supply |
Shengding customized power supply: frequency13.56MHz; Power 0~600W or 0~1000W choosable; Fully automatic vacuum capacitor matching unit. | frequency 40KHz, power 1000W | |
| America CERESPower supply: frequency13.56MHz; Power 0~600W or 0~1000Wchoosable; American CERES automatic vacuum capacitor matcher | ||
| vacuum pump | Germany laibao double-stage vane pump (oil pump):60m3/h | |
| Flyover double-stage vane pump (oil pump):60m3/h | ||